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Product Design

Shuriken

TL;DR

A wheel rim redesign for MAPSA and SEAT โ€” starting from an existing model and reinventing it through research, ideation and 3D development into the Shuriken, a rim that bridges the family and sports worlds for the SEAT Arona.

Shuriken

Overview

What was the challenge?

Redesign MAPSA's DYNAMIC 43CM 17" 26/3 FR aluminium wheel rim to match the design language of the SEAT Arona: sporty, modern, versatile. The new rim had to satisfy strict technical specifications while expressing dynamism and exclusivity.

How did we approach it?

The process ran through company and market analysis, user profiling, and a structured ideation phase โ€” moodboard, brainstorming and morphing โ€” before converging on the Shuriken concept. SolidWorks was used to model, validate mechanically and design the production molds. A physical prototype completed the development.

What came out of it?

The Shuriken rim takes its name and geometry from the Japanese throwing weapon. Five blade-like radii flow from the centre with sharp contours and dual finishes โ€” matte black body, metallic rim edge โ€” transmitting speed, agility and a sense of hypnotic motion at any angle.

Design Process

Exploration

Two companies shaped the brief: MAPSA, an aluminium wheel rim manufacturer focused on work and innovation, and SEAT, a Spanish car brand founded in 1950. The rim to be redesigned was the DYNAMIC 43CM 17" 26/3 FR, fitted to the SEAT Arona. The target user became a couple aged 30โ€“40 with two children, who had recently changed to a spacious, polyvalent car and cared about both practicality and aesthetics.

Methods

  • Desk Research
  • Product Analysis
  • Context Mapping
  • User Persona
Ideation

A moodboard fixed the aesthetic direction โ€” modern finishes, straight lines, aerodynamism, dynamic ramifications and depth variations. Brainstorming and morphing generated a wide range of sketched concepts. A weighted selection matrix comparing faithfulness to the brief, originality and feasibility narrowed the field to three candidates. Shuriken emerged as the clearest answer.

Methods

  • Moodboarding
  • Rapid Sketching
  • Concept Matrix
Development

The chosen concept was modelled in SolidWorks and stress-tested with force and torsion simulations. The virtual rim passed all mechanical property validations. Six-part molds were then designed in SolidWorks to make the complex blade geometry manufacturable through low-pressure fusion casting. A physical prototype was 3D-printed, sanded, filled, painted and finished to verify the form at full scale.

Methods

  • 3D Modeling
  • SolidWorks
  • Technical Drawing
  • Flat-pack Design

Final Product

The Shuriken stands for "choose to have it all" โ€” a rim that bridges the family and sports worlds. Both design and name draw from Asian culture: the sharp radii recall ninja throwing weapons, flowing outward from the centre with a twist that hypnotises in motion. Dual finishes โ€” matte black structure, machined metallic edge โ€” complete the effect.

Shuriken
Shuriken Rim โ€” 45ยฐ view